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Showing posts with label bethlehem steel. Show all posts
Showing posts with label bethlehem steel. Show all posts

Friday, May 24, 2013

open studio 2013

open studio 2013





here we go again  ... vermont open studio weekend.  year 21.  i missed a few in the late 90's when we were building and moving, but typically, we're there, opening our doors and welcoming the public into our freshly cleaned workspaces.  it should be called spring cleaning weekend, at least here at dorset custom furniture.  click the photos to enlarge them ...
here we are, thursday at 5 pm.  looks ok, but, man, when you start to move stuff around, it is unbelievable the dust and clutter lurking, like everywhere.
 
 two truckloads to the dumpster and a totally full pickup for our wood scrap collector ... jim is tackling some seldom seen areas behind the shapers ...
 
 and here's trevor, at around 11 am, attacking the cnc area.  dan starts to freak out ... we'll never be done !
 sam and jen around 2:30, and the shop is starting to come together
 we set up the claro walnut table that recently returned from a gallery show in massachusetts.
 detail of the table above
 and will was excused from morning clean up to fit and hang the doors and install the hardware on this cool claro walnut credenza .. we got rid of a lot of small claro cutoffs making the veneers for this one. we did make him vacuum the office in the afternoon.
 
 and he'll have some banjo stuff to see.  this one is gone,  but there will be others, both finished and in process
and sam cleaned the metal shop ... the new metal shop construction will get under way soon.
 and all these pieces have some sam mosheim metalwork on them .. all for sale ... memorial day clearance sale in process ...
  and kit and penny viscusi are ready for visitors in the finish room ... actually, in the end, we were more organized, and we finished setting up earlier than usual.  come on by if you're in town .. saturday and sunday, 10-5 both days ... lots to see ...

Monday, May 28, 2012

a little more detail ... copper top table .. claro walnut table

a little more detail ... copper top table .. claro walnut table

 
as i was a little rushed setting up for open studio, i feel a couple of our pieces that we finished last week deserved a few more comments and photos, so here they are, along with some other photographic highlights from the weekend ... click the photos to enlarge them ...
above the open studio shop photo is a better photo of the claro wlanut slab table we had on display this weekend.  it is leaving tomorrow with the ladderbacks to spend the summer at the vermont visitors center in guilford.  a lot of folks (about 600,000 stop there per year) enter vermont from massachusetts and connecticut on route 91, and we're hoping that some of them will see our work and contact us with new commissions .. it seems like we ought to be able to get at least one or two out of 150,000 or so.  summer's a good time here ...
 
this is a close up of the under structure with our new base design using polished and welded 5/8ths" rebar.  people almost smiled when they noticed the rebar ... it fits in with our 'bethlehem steel' and 'bridges' series too.
for the copper table, which was the other big furniture hit of the weekend, we started out with a 1/2 size model a month or so ago.  i did that on my own nickle, even before i actually got the commission for the big table.  i figured i couldn't go wrong with whatever i wound up with, and i was intrigued with the clients' concept as well as my concept for executing their ideas.  it also was a test of my local sheet metal shop on the execution of the design ...
the clients loved the model and i even found a half size chair mockup i made a long while back to contribute a sense of scale.  this is it in the raw and our only objection was that the copper didn't lay perfectly flat and 'humped' and rattled occasionally, a problem i expected to get worse as the individual sheets doubled in size.  i also figured there are only so many nails you can apply before it would look too 'naily'.
so, our solution was to get some weldwood contact cement and glue each copper piece to the plywood and 2 x 10 substrate as we went along.  before we got our veneer bags, this was our typical process for installing central inlays in our dining tables.  it also works great for male/female lamination forms. these are mostly 2 ton hydraulic jacks you can get quite cheaply on line or at your local hardware.  i think i have about a half dozen.  be sure to support the table underneath before cranking them up.
 the last little bit of design was stablilzing the two base pieces and supporting the 9' span, which we did with sam's help and a little twisted and welded steel ...
 tah dah ...
after sanding and sort of polishing the copper and the nails with some red 5" round scrotchbrite pads we found at the hardware store, we applied a chemical called liver of sulfide (outside please... rotten egg smell) and today, after some back and forth, i oiled it with a polished on coat of linseed oil which blended the fingerprints from the weekend and made it look like a beautiful old penny.  i absolutely love the look and i have a couple proposals to send out for other sizes and different bases.  liver of sulphur is available from dickblick art supply.  clean the copper first with dish soap and a little ammonia. follow the directions and rinse neutralize (2 spoons of baking soda to 2 cups of water) the copper when it looks they way you want it to.  the initial cleaning seems really important ... 
here jim patinas the 1/2 size mockup.  you can clearly see the before and after here.
a view down the table's 11' length ... it's off to Connecticut tomorrow ... 

 and we have a 10' claro walnut table that is virtually finished, slightly ahead of the house where it is going to live. it needs only a final topcoat and some polish.  i thought about setting it up on its base for the weekend, but it's really heavy, and the shop was too full, and maybe we'd drop it, or someone would scratch it ... in the end, we left it on edge, covered with soundboard and only occasionally allowed interested visitors to have a peak ... enlarge this one.  it has a great fiddleback figure over its entire length and is without a doubt the most consistently figured slab i have ever seen.
   we did set up its blackened base though .. folks are always amazed at the minimalness of the structure, but that is made up for by the weight of it.  steel prices have skyrocketed lately though and that is the reason we are exploring other base deisgns like the rebar above.  just the steel and the cutting was $1800. and then the pieces still have to be drilled and tapped, ground and polished, sanded, patinated and finished, a process that almost doubles the cost of the steel.  i get a lot of inquires on these, but few takers.
 
 sam's spark screens above and will's custom banjos below were also much discussed items.
he's got a pete seeger type longneck in the works at the bottom of the photo above.  the fretboard for that one is as long as the entire new 'daffodil'  picolo banjo below. 

 skin head, nylon strings, canary wood inlays, antiqued brass hardware, warm tone.
kit's jewelry is back in the safe and
penny's paintings are back in her home gallery ...



the rhododendrons and peonies are blooming, most of the garden is in and dinner is done ... lights out ...

Thursday, May 5, 2011

a few tables ... out the door

a few tables ... out the door

5/13 /2011 ... ready to go ... hopefully, these two completed tables will be on their way to north carolina next week, in time for the memorial day weekend ...
the lightly stained cherry one; 48 x 84
and the recycled chestnut one; 46 x 108
and, a better picture of the cherry coffee tables ... great wood
the story below ...
5/6/2011 ... we've had a little run of tables in the last two weeks ... two coffee tables and two dining tables ... the two coffee tables go with the couches and lounge chairs we delivered last month ...the other two go to a cabin in georgia to one of my long time internet clients and instigator of the original duck bed. we've never met, but we have several 'connections' that make you realize just how small the world can be ... #1. one of her best friends from high school in tennessee has a house in dorset and he and his wife were in our (will) lamaze class ... they live in new york city now and we see them only occasionally but still consider them pretty good friends. #2. when i was making the original duck bed, my fire client was in the shop and asked where that bed was going and when i told him, he knew the husband slightly as he was a 'member of the same club on lake erie' exactly where the bed was going ... #3. when we were discussing the tables recently, she informed me she and her husband had just had dinner with some 'people who used to have a house in dorset and knew me' ... turns out i kept my convertible in their garage for two winters about 10 years ago. it's a really small world sometimes and someday, i'll make the trip down there to meet them ... i feel like i know them already ... anyway, here goes .. click the photos to enlarge them ...
this is the beginnings of the chestnut porch table in the sketches and cad drawing above ...
we sort of adjusted proportions and details as we went along and will put the first coat of finish on the table base and bottom of the top on his way out the door today ...
here he's gluing in the central elements and attaching the long beam to the glued up base ..
we hosted a dorset chamber of commerce (check out our new website) mixer last night and i was able to set up the table to show work some of our work in process and as a place to cut the cake celebrating the 250th anniversary of the chartering of dorset in 1761. the celebration will be townwide on the 20th of august ...
the second dining table started with this fine log of cherry from (as usual) our friends at irion lumber ...
the cad drawing based on our own dining table
nice wide matched planks ...
will will put the final coat of finish on the base and top of this one tomorrow ... this design is based on our own dining table that i made in 1987, only without the black legs and inlays ...

and then we also made two 'bethlehem steel' style coffee tables .. this client bought the original one board mahogany version last year at open studio, which, by the way, is coming up again in just 3 weeks ... memorial day weekend, hundreds of vermont artists will be once again be opening their studios saturday and sunday to welcome both local and out of state guests ....
you know, these pictures just don't do these boards justice ... they have that 'once every 5 years' 'ropy' curl to the cherry ... always a treat ... always hard to capture in a picture ... these tables will go in the same room, which is appropriate, because the boards were once ten feet long and the round table boards were attached to the rectangular table boards before we cut them ... another 'connection' ...