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Showing posts with label custom metal work. Show all posts
Showing posts with label custom metal work. Show all posts

Tuesday, April 1, 2014

The Parrot Chairs ... Sketching in Metal

The Parrot Chairs ... Sketching in Metal


Inspiration Photo

Via a referral from a friend in Massachusetts, we were contacted by a client who had an interest in having Sam fabricate some 'parrot chairs'. The client had saved a picture from a magazine, but had no other details like measurements, what the front legs looked like, a close up of the parrott detail, etc. We agreed to make a mockup for a small fee and the results and their proposed changes are shown below. It took us a while to get to it as there were some 'thought problems' to work through such as how to bend the back legs/hoop piece with even a small amount of repeatable control. I'm sure these things are pressed out cold by the thousands in factories around the world, but unfortunately, we're not one of them. We ended up making a pretty elaborate jig that, with a few modifications, will work fine. The jig was essentially based on the one we use to steam bend backs for Windsor chairs, something we've been doing since the late 70's. Creating a new chair design is tough in any medium, as what you are really creating is a functional sculpture, something viewed from all four sides with small complications like comfort, durability, and repeatable production thrown in. Tough in wood, not much easier in metal ... We'll see if we get to build them .... It will be a challenge for sure if we do ....
The 'sketch'

Proposed changes to the 'sketch' ... click to enlarge

Back view

Test drive ...The seat needs to be wider in the front and the back needs to be tipped back a little more .... other than that, not bad for comfort ...

Thursday, November 13, 2008

Deer Camp Windchimes

Deer Camp Windchimes


With rifle season fast upon us, be prepared by ordering one of Sam's special new 'Deer Camp Wind Chimes' for the back or front porch. Quietly soothing, back to nature sounds of clinking 30/30 shells .... Click the photo for a close up view....

You just can't beat the brassy sounds ..... and it'll go great with your new Vermont belt buckle. Call Sam today to order either at 802-325-2073 or 802-867-5541 or email him at sam@dorsetcustomfurniture.com ........ Immediate supply is (somewhat) limited ...

Friday, November 7, 2008

Forged Shaker Pegs

Forged Shaker Pegs


We had a request from one of our good clients this week for some forged Shaker pegs for a mudroom/entryway ... Sam whipped up a dozen and they came out real fine ...... Shown above in
blackened and natural steel ... Nicely varied and handmade looking .... Click photos to enlarge ..

Saturday, December 29, 2007

Custom Snowboard Event Trophies

Custom Snowboard Event Trophies





Sam the Metalman from Dorset Custom Furniture made these four 'trophies' for the Annual Vew Do Rail Jam that took place at the Manchester, Vermont Applejack Field on December 29th. The event is open to snowboarders and skiers of all ages and all proceeds benefit the Manchester Rec Skateboard Park. They're quick welded sculptures that truly capture the spirit of the event.