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Showing posts with label custom metal railings. Show all posts
Showing posts with label custom metal railings. Show all posts

Thursday, May 1, 2014

The First Section of a New Railing

The First Section of a New Railing

Last Friday, Sam and I installed the first section of railing from the sketch of a new railing in my January 16th post. Looks good. It's the first railing he'smade in 5/8ths square stock which is a nice baluster weight for a big space. The next section will go to the actual stair post and from there down the main steps. Then there are a couple handrails and a a long straight section ... couple weeks should wrap it up; maybe a little longer ... Nice people, nice project.


The first section installed ... love the post tops

detail sketch

concept sketch

the template for the next section

How is this going to work?
in the shop ... ready to go

Monday, March 31, 2014

Railing Progress

Railing Progress


3/4/09 One more section to go .... down the steps ... carboard template is in place .. Click the photos to enlarge them

Back in January in a post titled 'No Time For Details' I mentioned a new railing project Sam was about to start. We put the second section of it in place on Wednesday and the rest will be finished in the next week or so. It's coming out nicely, and starting to look remarkably like the sketch below...

The fourth, a long straight section is on the bench ... It needs a couple more details on the close end where it attaches to the wall ...

Proposed connection

Third section in place

sketch

First two sections

Third section in place

Thursday, September 15, 2011

two chestnut cabinets

two chestnut cabinets

we finished one up yesterday that we've been working on for a while. it was good to wrap it up since we first started with our design work back in april. there were delays along the way while the stone was changed on the fireplace, which added to my work and required some additional site visits, but all in all, they look about the way i imagined them in my photoshop paste up below ... click the photos to enlarge them ...
here's the 'before' shot. the clients purchased this house last winter and remodeling started in earnest in the early spring ... sam made about 65 feet of new steel and wood railings for the stairs and the balcony; we made an expanding pedestal table in chestnut, and this pair of cabinets. nice job ....
here's my photoshopped mockup using a picture of a cabinet we built back in 2002 ...
the cad drawing showing the interiors of the cabinetsone of our first design issues was accommodating a tv that was wider than the space between the retracting doors. we made a couple of mockups using our standard sanus bracket, with different ways of mounting the bracket and decided on the 'sidewall' approach, which worked fine ...
we also had some fitting issues as the client requested that both cabinets be identical in width. after they changed the stone on the fireplace, that increased the width of the space and thus the cabinets, and brought a twisted spruce beam into play that was previously not an issue.
the tops and molding backer boards actually slid into a slot created in the masonry
we also had to revise our installation plan from a grouted board against the existing stone to a 'slot' created by the masons when they reset the facing. that made me define my spaces pretty exactly and while it was fussier to install made for an elegant look of the cabinets integrating into the whole fireplace surround ... looks greatwhile we were checking the twisted post, we also mocked up a paneled end, which is what you see when you come down the stairs.
tight fit; twisted beam; all ok in the end ...
we also had a kickspace heater on the job and had to integrate a design for the grill into our finished cabinets, as well as make the heater accessible from the top for later repairs.
so, a removable floor was installed,
and the drawers in the lower case are in a separate cabinet that slides in and out of the main cabinet.lots of door parts, something like 85 or 90 pieces, plus the panels.we finished and assembled everything in the shop before loading it up for the jobsite.
below you can see the way we accommodated the 46" tv in the 44" cabinet opening with the retractable doors....
and yesterday, we installed the 'turnstyle' hardware that arrived last week from england.
the finished interior of the left cabinet ... it's a wrap ....
with the big windows to the right, this was a hard project to photograph so i have included these two other images. the sunlight sort of emphasizes the 'orange' in the finish that is much more subdued in person. a challenging project, all in all .. below are a couple pictures of the original cabinets that inspired them, and here is a link to my website listing on them ...

Thursday, June 26, 2008

Another Custom Railing

Another Custom Railing


6/20/08 Sam's had a busy week. He whipped up a table/island base for a local cabinetmaker, has been working with Jim on the grill parts and finished up the tapered, trapezoidal posts and bases for a custom contemporary railing that he's working on. The 'feet', (steel plates with threaded supports) will be lagged through the treads and into the stringers and and then the posts will be bolted to them giving them a clean contemporary look. After mounting them and making patterns on Monday he'll fabricate the railing sections and weld them in place on site.... The top detail will also be confirmed after the posts are in place. There's a ladder involved somewhere to get to the skylight above but I'm not sure where that's going now ...

CAD drawing

The hollow trapezoidal posts and half post bolted to their respective plates
Photo to the right shows the post mounting brackets
The finials
The half finial against the wall
Finials on the posts, anatomy of a half post and half finial

Saturday, February 23, 2008

The Williams Store Railings

The Williams Store Railings


Double click the pictures for better viewing

Well, the HN Williams Store expansion project is now open to the public! Sam has spent quite a bit of time on these railings, starting last fall. The items welded into the tops of each section came from the attic of the store. Williams Store has been in the same family since about 1840 and some of the stuff they found when cleaning the attic is definitely from the early days. Read on their website about the time when the horse bits and the shoe forms in the one section of the railing were part of the main business of the store. They recently redid the foundation of the whole store and created a new lower level for hardware, garden and yard tools, and clothing sales .... and, hence the railings ... Contact Sam at 802 867 0139 for custom metal railings, forged, welded or fabricated metal objects, fireplace tools, metal repairs, or to order a piece of wood and metal furniture from the 'wood and metal' section of our website. In the post below about the Walnut Slab Table you can also see Sam's handiwork on the metal parts of the base.


Manure spreader gears, elevator chain and tractor bucket teeth...

A maple syrup draw off valve....

One of the five horse bits, more manure spreader gears
and some cutter bar teeth...