a pair of reclaimed oak tables

well, after a long wait for the wood to arrive from west virginia, we finally wrapped up this pair of reclaimed oak tables.  they are designed for high stools and to be used both separately and together as a long skinny table, 36 x 96, or squared up at 60 x 48. 

our classic, 'bethlehem steel' bases, made from 2.5" square steel tubing and 2.5" angle iron.

  we tried to line the boards up as best we could, trimming the edge defects as required, and matching the grain.  new man on the job, chris, checks them out before gluing them up.  there were also a few 'holes' that required patching too.  as the saying goes, 'if they were on the floor, you'd trip over them'.  we did leave a lot of the natural small knotholes, which add to the reclaimed wood feeling.

before the stain, we burn the oak with a 'red dragon' torch to enhance 

both the grain patterns and the color.

in the shop, and ready for finish ..

as two separate tables

a reclaimed oak coffee table of the same 'bethlehem steel' series, only with tapered legs.

back to work

we'll ok .. it's the new year, and we're back at work, and from the looks of it here, we're pretty busy.  luckily, the last few days things have kind of come into focus and under control ... a little new year miracle, compared to the last couple weeks of 2013.  click the photos to enlarge them.

trevor seems to have the 12' cherry cabinet details mostly complete, and we'll be doing some preinstallation recon work on site tomorrow or friday.  it's always nice to check the floors for level and the walls for plumb when you are installing a major piece in an older house.  well, first we have to finish the piece, but as soon as everything else here leaves, we'll be on that ...
it should be ready for finish after tomorrow.  next week after the other stuff leaves

the pool table is finished now that will has felted the rails below .. the felt is simonis, dark green and i believe it's the first time we have used that color .. like it.

and for above the table ..

 

we're working on this light, assisted by authentic designs, up the road in rupert .. 

it's nina mooney, the designer's concept, and i think it's going to be cool ...

we had to do some creative cutting, drilling, tapping, and epoxy work,  but i think we've got it.

 

photoshopped concept by nina here

and in the pool table photo above, you can see the model for the table in the drawing below.  it will be made from recycled chestnut and we should be starting the joinery tomorrow sometime.

and the benches below go with 8,  30 x 36" quartered oak table tops we finished on  monday.

the commercial pedestals are on site, and hopefully we'll install them next week with the 

pool table, the benches, and the dining table below.

we're using a fine (new to us) polyurethane varnish.  it's by a company called lenmar, which has been recently purchased by benjamin moore.  we used a coat of gloss as a base and applied two coats of satin on top with a 3" foam brush.  flowed out like it was sprayed.  i'm going to go out on limb and recommend it ... not something i usually do, but i like it as a finish.

this is another project for the hill farm inn, a rehab of a venerable bed
and breakfast down the road in sunderland.

there was concern that the antlers on the deer from the logo inlay

 would disappear if we left them in the burl.  sooo.

 

there was an antler that sam found in the woods rattling around, 

and trevor made some 'antler antlers'.  fun.

and we moved the mill from the old metal shop

 to the new one thanks to the help of our friend malcolm cooper, president and owner of jk adams

and his new company peace street rigging ... any excuse to use one of his tractors.

 the mill is happy to be back in a heated space ...

 sam's busy in the new metal shop .. knocking out a few projects before 

starting on a new big one next week

this coffee steel table base going to san francisco

and this one will be a base for a new claro walnut slab table we'll be building from the slab below.

it's going to be a nice one.  there's some good figure lurking in there

all for now ..

the 'basque style' chestnut table

 1/30/2014 .. we delivered the basque style table to its new home yesterday.  it's got a wonderful, up close view of magic mountain, a local ski resort, out the windows to the left.  the home has dramatic soaring ceilings, lots of light and an open barn like, yet cozy and comfortable feel.  it's a lucky table.

see the full story below

well, this one started back in august.  the clients sent me photos of 'an early 18th century "basque style" farmhouse table and a link to hastings antiques where there were pictures and descriptions, and the 'sold' price, $18,000.  not worrying to much about design copyrights, we set out and made the chestnut model above, based on the clients' desired dimensions and photos from the hastings antiques website.

click the photos to enlarge them ...

 

the photos showed a framed top with angled trestle supports and some diagonal bracing, not too 

unlike a reclaimed chestnut table we made back in the spring of 2011. 

our next step was the cad drawing below

then with some fine reclaimed chestnut from our friend jef harris in west virginia

 

we set to work

we mocked up the base, and, since the clients were local, we had them come by and check it out.  we added some spokeshaved softening and detailing to the top and base elements to add to the antique effect.

after some back and forth discussion, we agreed to fabricate the top with the solid wood frame around the solid wood center section, which was a concern to me because of the typical expansion and contraction of wood that happens during seasonal humidity swings in a vermont home.

we made the top up with the boards tight together and pocket screwed the parts temporarily.  and then before gluing the outside frame, we created a total of about 1/8th" of overall clearance between the boards in the center section for the projected summer expansion, based on 'the coefficient of expansion' (a technical term) of chestnut.  it's really an attractive design, and after our research, we're pretty confidant it's structurally sound, and will remain so over time .. after all, the original is 300 or so years old, and looks fine in the photos.

 we're in the finish process now

home stretch .. some sanding on the bench tops, and they are off to the finish room too.

 delivery later this week i hope ..

a small claro wlanut dining table and some other stuff

 we got a call today that the claro walnut slab table we finished recently was successfully delivered to brooklyn yesterday .. yee haahh.  it's always good to hear from happy clients.  when they placed the order for the dining table above, they also purchased the coffee table i had for sale back in november, so they got a double dose thursday.  i hope to get pictures of the pieces on site soon.

 the design was similar to others we have made with our standard steel trapezoid base.  the new one had the dark bronze patina on the steel, rather than the polished steel on the larger table above.

 sam is cruising through the metal work in his new shop

the dining table started with one of a pair of slabs we purchased recently

and after we smoothed it out and fitted it to the base

we put a little finish on it ,, nice curl!!

a fine slab, all around

at the same time, we finished this reclaimed chestnut coffee table, which will be 

delivered to a local residence on presidents day weekend

nice chestnut too !  from our usual source in west virginia

those same clients also received the walnut table they ordered for their home in connecticut

it looks like a regal spot for it ..

and also in the works is a coffee table with a new base design using the other claro walnut slab.

since it was the adjacent slab in the log, this table will have the
same figure as the table at the top of the post

we did a little mockup with some mdf and the base .. more on this one later ..

i'm going to be posting something here about taking quick 'record' photos .. this one was taken in the shop, during the day, with all the florescent lights on, and without dealing with the reflections.  it's an excellent example of a rushed photo that, with a little effort, could have been a lot better.